EPEBA foam molding · family 02

EPEBA — the highest energy return in foam.

EPEBA is expanded polyether block amide (PEBA), a thermoplastic elastomer bead foam steam-molded within a narrow window. 70% rebound in the current comparison dataset, at 20–30% less weight than TPU for the same stack height. It stays elastic when EVA goes stiff in the cold, and takes millions of flex cycles without measurable decay. It is also the most demanding one to mold, and DBM molds it.

70% reboundLightest elastomerCold-flexibleMillions of flex cyclesAsker-C 38
01Properties

What the data says,
and where it stops.

Current material data (confirm against the selected grade before ordering)

PropertyCurrent value
Molded density100–350 kg/m³
Compression stress at 10%50–800 kPa
Long-term service temperature80 °C
Short-term dimensional stability temperature100 °C
Cold-use boundary−40 °C
Thermal conductivity0.04–0.045 W/(m·K)
Rebound70%
Hardness38 Asker-C
PropertyValue
Foam density100–350 kg/m³
Energy return70% in the current comparison dataset
Weight advantage20–30% lighter than TPU at the same stack height
HardnessAsker-C 38 — close to ETPU
Cold behaviourStays elastic where EVA stiffens
FatigueMillions of flex cycles with no significant structural decay
StructureBlock copolymer — rigid polyamide segments with flexible polyether segments, very low hysteresis loss
Foaming routeSupercritical CO₂ / N₂ saturation, then rapid pressure release
Tensile / tear / conductivity / service temperatureProvided with your enquiry
02Where it fits

Bring us the part,
not the material name.

A.01Application

Elite marathon racing midsoles

Where energy return decides the product.

A.02Application

Lightweight high-rebound protective gear

Return and weight together, without the TPU penalty.

Why we can run it

The most process-demanding elastomer here, and DBM molds it. The figures above are for the molded foam.

Tell us the part and the target,
we will confirm the grade.