MPPE foam molding · family 01

MPPE — the only bead foam that is V-0 by nature.

If your part sits next to a battery, the flame rating usually comes from an additive. MPPE does not need one: modified polyphenylene ether is halogen-free UL 94 V-0 on its own, with a glass transition above 130°C and a dielectric constant low enough for antenna housings. It is also one of the most expensive materials we mold (tied with EPEBA). Pick it when the rating and the heat are non-negotiable.

UL 94 V-0 intrinsicHalogen-freeLow dielectricTg > 130°C3.5×–10× expansion
01Properties

What the data says,
and where it stops.

Current material data (confirm against the selected grade before ordering)

PropertyCurrent value
Molded density100–285 kg/m³
Compression stress at 10%1100–5000 kPa
Long-term service temperature105 °C
Short-term dimensional stability temperature130 °C
Cold-use boundary−80 °C
Thermal conductivity0.035–0.05 W/(m·K)
Rebound20–35%
Hardness88–97 Asker-C
PropertyValue
Molded density100–285 kg/m³ · 285 (3.5×) / 200 (5×) / 143 (7×) / 100 (10×)
Flame ratingUL 94 V-0 — the first bead foam worldwide to hold it, non-halogen formulation
Heat resistanceTg above 130°C; HDT ≈90°C (under load, not a service limit)
Heat stability7× sample at 100°C for 22 h — volume change under 1%
Minimum service temperature−100°C
Compression @10%1100–5000 kPa across the density band
Thermal conductivity0.035–0.05 W/(m·K) — high-grade insulation class
ElectricalExcellent insulation, very low dielectric constant
Tensile / elongation / tear / compression set / water absorption / hardnessProvided with your enquiry
02Where it fits

Bring us the part,
not the material name.

A.01Application

Battery-pack carriers and blast-shield insulation

The rating and the heat come from the material, not a coating.

A.02Application

5G base-station antenna housings

A low dielectric constant keeps the radio pattern clean.

A.03Application

Composite core for prepreg and RTM

Designed for processes that hold above 100°C.

Why we can run it

Very high melt point and high process pressure. DBM molds these.

Tell us the part and the target,
we will confirm the grade.